Not able to reset after emergency stop

• B.D.C (bottom dead center) sensor doesn't work.
  Check the electrical contact point. If there is anything wrong, replace the sensor.
• Feed sensor doesn't work.
  Check the electrical contact point. If there is anything wrong, replace the sensor.
• O.L.P. solenoid stuck.
  Check whether something inside to block the solenoid. Clean it or replace it.
• Emergency stop circuit wire loosened.
  Check the circuit and fasten it.
• Relay's close stops main motor.
  Check the current setting on thermal relay. If the setting is correct, reset the relay. Or adjust it.
• Leakage in O.L.P.
  Check the packing seal. If any damage found, replace it.
• Pre-set counter broken.
  Check the electrical contact point and clean it.
• Oil level sensor broken.
  Replace it.
• Wrong grease leads to abnormal lubricating.
  Check the specification of grease, if anything wrong, replace it.
• Converter self-protect.
  Check the temperature of converter and the ventilation. Replace the fan if needed. Check the indicating light and follow the instruction manual to repair it.
• Air pressure switch actuated by vibration.
  Check the air pressure in tank. If any wrong occured, replace the pressure switch.
• Run out of battery.
  Replace a new battery.
• Stuck release pressure switch broken.
  Check the switch. Replace it if need.
• Air pressure switch setting loosened.
  Fasten it.

Abnormality in Slide

• Cap above ball screw loosened.
  Clean inside and fasten all bolts.
• Air pressure in counterbalance.
  Adjust it according to the pressure curve.
• O.L.P. solenoid stuck
  Check it and connect it.
• Parts loosened.
  Replace all the broken parts.
• Locking pin loosened.
  Fasten it.

Oil leakage

• Oil pipe loosened in con-rod.
  Fasten the pipe.
• Oil is over added in gear box.
  Drain the excess oil till the suitable oil level.
• Packing seal in the O.L.P. broken.
  Replace it.
• Packing seal ageing and broken.
  Replace it.
• Leakage in O.L.P. pressure switch.
  Replace it.
• Oil splash in Clutch/Brake air exhaust.
  Check the pneumatic lubrication oil amount.
• Oil splash in slide gib.
  Check the oil amount and adjust it. Also, check the oil pan position.

Air leakage

• Counterbalance.
  Check the upper and lower part sof cylinder. Replace the packing seal if need.
• Piping.
  Check all the fittings, replace if need.
• Die cushion.
  Check all packing seals. Replace it if need.
• O.L.P.
  Check all packing seal, Replace it if need.
• Leakage in filter.
  Check oil cup in filter. Replace it if need.
• Solenoid.
  If there is something wrong inside to stuck, clean it.

Abnormality in Slide adjust

• Motor's stop.
  Check thermal relay and reset it.
• Air pressure too high.
  Adjust the air pressure based on the balance chart.
• Die height limit circuit broken.
  Check the upper and lower limit circuit. Re-wire it if need.
• Motor wire loosened or short circuit.
  It could cause motor and contactor burning. Check wire condition.
• Switch broken.
  Replace it.
• Connector of solenoid broken.
  Re-wire it.
• Brake lining broken.
  Replace lining.
• Wiring in T-stand broken.
  Re-wire it.
• Worm gear and wheel wear off.
  Replace all.
• Slide locking cylinder stuck.
  Check cylinder and clean it.
• Air pressure too high in counterbalance.
  Adjust to suitable air pressure based on the pressure chart.
• Upper and lower limit can't work properly.
  Check the limit setting and wiring condition.